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E-commerce operations

Inventory management for an online store: where to start

Without inventory management, a store sells goods it does not have and loses money on leftover stock. We cover SKUs, receiving, reservations, stocktaking and choosing a tool for a small business.

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Inventory management for a small online store starts with three things: a unique SKU for every product, a single place for stock levels and documents that record every movement of goods. Then you add reservations for orders, regular stocktaking and stock synchronization with the website. The tool is chosen by the number of products and orders; at the start a spreadsheet is often enough.

In brief

  • Give every product variant a unique SKU and never change it.
  • Record every movement with a document: receipt, shipment, return, write-off.
  • Keep physical stock, reserved stock and stock available for sale separate.
  • Run spot-check stocktaking regularly and a full count before the season.
  • Choose the tool by volume: from a spreadsheet to a dedicated program connected to the website.

Why a small store needs inventory management

Without inventory records, a store learns about problems from its customers: an ordered item is missing from the shelf, the stock in the product card does not match reality, money is tied up in items that do not sell. Inventory management answers simple questions: what you have, where it is, what is running out and what has not moved for a long time.

  • Fewer orders that have to be canceled because an item is out of stock.
  • Transparent purchasing: you see what to order and when.
  • Fewer losses from mixed-up items, receiving errors and unrecorded returns.
  • A clear view of which items bring in money and which just take up warehouse space.

This article covers operational inventory records. Accounting and tax records follow their own rules, so check the documents and how to issue them with your accountant and current regulations.

Where to start: the basic steps

  1. SKU catalog. Every product variant (size, color, configuration) has a unique code. Keep one format and never reuse codes.
  2. A single source of stock data. Decide where the true quantity is kept: a spreadsheet, a platform module or a separate system. All other lists only mirror it.
  3. Storage locations. Assign addresses: rack, shelf, bin. Then finding an item takes seconds.
  4. Movement documents. Receipt, sale, return, transfer, write-off. Every change in stock has a document.
  5. Minimum stock. For popular products, set the threshold at which you need to reorder.
  6. Roles. Decide who receives goods, who picks orders and who makes changes. The fewer people can edit stock levels, the fewer errors there are.
  7. A rhythm of checks. Regularly compare the records with the actual stock for selected items.

Types of stock

IndicatorWhat it meansWhat it is for
PhysicalGoods that are actually in the warehouseThe basis for stocktaking
ReservedGoods assigned to orders that have not been shipped yetPrevents selling them a second time
AvailablePhysical stock minus reservedThis is the number the customer sees on the website
In transitOrdered from the supplier, not received yetHelps plan purchases and lead times
MinimumThe threshold below which you need to restockA signal to reorder

Customers on the website see the available stock. If the system shows physical stock, you risk selling one unit twice.

Example of a minimal inventory spreadsheet

To start, one spreadsheet with these columns is enough: SKU, name, variant, storage location, physical stock, reserved, available stock, minimum stock, purchase price, supplier, date of last movement. Add a separate sheet for movement documents: date, type, SKU, quantity, order or delivery note number, person responsible. Calculate the available stock with a formula so nobody enters it by hand. Protect the formulas from accidental editing and limit the number of people who have access.

Receiving, putaway and shipping

Receiving

Check the goods against the supplier's delivery note for quantity, SKUs and condition. Record discrepancies right away, while you can still contact the supplier. After receiving, the goods get a label and a storage address.

Putaway

Keep fast-moving items closer to the picking area, large and heavy goods at the bottom, fragile ones separately. Arrange goods with a shelf life so that older items stay in front.

Shipping and returns

During picking the available stock decreases, after dispatch – the physical stock. Process returns with a document: after inspection the item either goes back into stock or goes to markdown or write-off. If you skip this step, stock levels drift away from reality.

Barcodes and scanning

Barcodes reduce the number of errors during receiving and picking. You need them when there are many SKUs or several people run the warehouse. Use the manufacturer's code if there is one and your own labels for the rest of the goods. A scanner linked to the inventory program checks that exactly the right item has been taken and updates the stock immediately. At the start, with a small range, a printed checklist and neat shelf labeling are enough.

Stocktaking

Stocktaking compares the records with what is actually on hand. Two forms are practical for a small store.

  • Cycle counting. Every week or every month, check part of the range. Fast-moving and expensive items – more often.
  • Full count. A recount of the whole warehouse, for example before the season or at the end of the year. It is better to pause shipping during the count.

When you find a discrepancy, look for the cause: a receiving error, mixed-up items, a return without a document, damage or loss. Record the correction as a separate document and fix the process so the error does not happen again.

How to organize a count

  1. Close all documents for the period and put the goods in their places.
  2. Two people count independently of each other, then the results are compared.
  3. Items with discrepancies are counted again.
  4. The result is entered in the stocktaking document, and the adjustment is recorded separately.

Metrics worth tracking

  • Turnover. How quickly a product turns into a sale. Slow items tie up money.
  • Products without movement. Items that have not sold for a long time, for example half a year. They should be sold off, marked down or removed from the range.
  • ABC analysis. Dividing the range by its contribution to revenue: a small group of items brings in most of the sales, so control their stock most carefully.
  • Share of lost orders due to out-of-stock items. Shows whether the stock is sufficient and whether the minimum levels are right.
  • Stocktaking discrepancies. The trend shows whether discipline is improving.

Which tools to use

OptionWhen it fitsLimitations
Spreadsheet (Excel, Google Sheets)A small number of SKUs, one person in the warehouseManual entry, risk of errors, difficult synchronization with the website
Inventory in the online store platformStock is stored in the product cardsFeatures depend on the platform, movement documents may be weak
A dedicated inventory management programMany SKUs, several employees, barcodesRequires setup, training and integration with the website
An all-in-one system (ERP or CRM with inventory)Several warehouses and sales channelsMore complex implementation, higher maintenance costs

Choose a tool with the coming year of work in mind. Criteria: the number of SKUs and orders, the number of people, the need for barcodes and serial numbers, integrations with the website, marketplaces and delivery services. It is easier to move from a spreadsheet to a program before errors become a daily occurrence.

How to move from a spreadsheet to a program

  1. Put the spreadsheet in order: unique SKUs, no duplicates or empty rows.
  2. Do a stocktake and record the opening stock.
  3. Load the data into the program and check a sample of items.
  4. Run both records in parallel for a few weeks and compare the results.
  5. When the data match, switch off the old spreadsheet and keep one source of truth.

Connecting inventory to the website

The website should show the same thing the warehouse sees. For this, stock levels are transferred automatically or on a schedule, and the cart reserves the item during checkout. If you also sell on marketplaces, the stock should be shared across all channels and updated without delays, otherwise the risk of overselling grows.

Advertising also needs accurate availability data: ads and product feeds with outdated stock lead to disapprovals and canceled orders. So set up regular updates of stock and prices and check the results.

Common mistakes

  • Products without SKUs or with duplicate codes.
  • Stock changes without documents.
  • Stock on the website does not match the warehouse.
  • Returns are not processed, and the goods disappear from the records.
  • Stocktaking is rare, and discrepancies pile up.
  • All employees edit stock levels without rules.
  • A system that is too complex at the start, which nobody keeps up.
  • Goods are stored without addresses, so searching takes a lot of time.
  • Records are updated once a week, and the data go stale between updates.

Questions and answers

Does a small store need an inventory management program?

Not always. At the start, a spreadsheet with clear rules is enough. When the number of SKUs and orders grows, manual entry leads to errors, and then it makes sense to move to a program connected to the website.

What is a SKU?

It is a unique internal code of a product variant. Each size and color has its own SKU, so the stock is counted precisely for every item.

How often should you do stocktaking?

It depends on turnover. Check fast-moving and expensive items every week or every month, and do a full count before the season or after noticeable failures.

What should you do about stock discrepancies?

Find the cause, issue an adjustment document and fix the process. Without this, the discrepancies will keep recurring.

How do you avoid selling goods you do not have?

Keep a single source of stock data, reserve the item during checkout, set up automatic synchronization with the website and keep a small buffer for popular items.

Conclusion

Inventory management starts with simple rules: SKUs, movement documents, splitting stock into physical, reserved and available, regular checks. As volumes grow, the inventory tool is connected to the website so the customer sees real availability. Make a list of your SKUs, assign the people responsible and schedule your first stocktake. The LightSEO team from Mukachevo has been building websites and online stores since 2015 and can help with online store development and launch and with preparing accurate availability data for Google Shopping.

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